Asphalt Resurfacing
Overlay existing asphalt with new surface layer
What is Asphalt Resurfacing?
Asphalt resurfacing, also known as overlay, is the process of applying a new layer of asphalt over existing pavement that has surface damage but maintains structural integrity. This cost-effective rehabilitation method involves milling the top 1.5-2 inches of deteriorated surface, repairing any underlying issues, then applying a new hot mix asphalt layer. Unlike sealcoating which is purely cosmetic, resurfacing adds structural value and extends pavement life by 15-20 years.
Materials & Composition
Resurfacing utilizes engineered hot mix asphalt containing carefully graded aggregates, polymer-modified binders for flexibility, and recycled asphalt pavement (RAP) for sustainability. The new surface typically uses a finer mix design (9.5mm or 12.5mm) for smoothness and appearance. Tack coat emulsions ensure proper bonding between layers. Crack sealants and patching materials address base repairs. Modern mixes incorporate additives for enhanced durability, reduced temperature susceptibility, and improved resistance to Tennessee's climate challenges.
Surface milling preparation
Professional grade materials for superior performance
Hot mix overlay application
Professional grade materials for superior performance
Grade correction
Professional grade materials for superior performance
Crack repair integration
Professional grade materials for superior performance
Proper tack coat bonding
Professional grade materials for superior performance
Professional compaction
Professional grade materials for superior performance
How Asphalt Resurfacing is Made
The resurfacing process begins with milling machines that grind away the deteriorated surface layer while preserving the stable base. This recycled material can often be reused in the new mix. After cleaning and applying a tack coat for adhesion, fresh hot mix asphalt is laid at temperatures between 275-325°F. Modern paving machines ensure uniform thickness and proper compaction creates a smooth, durable surface. The new overlay bonds chemically with the prepared base, creating a monolithic structure that performs like new pavement.
Pavement Evaluation
Comprehensive assessment of existing pavement structure, identifying areas needing base repair before resurfacing.
Surface Milling
Precision milling removes 1.5-2 inches of worn surface while maintaining proper grade and drainage.
Base Repairs
Address any structural issues including crack sealing, patching, and leveling for optimal overlay performance.
Tack Coat Application
Apply emulsified asphalt tack coat to ensure proper bonding between existing pavement and new overlay.
Asphalt Overlay
Install new hot mix asphalt layer using modern paving equipment for uniform thickness and smoothness.
Compaction & Finishing
Multi-stage rolling achieves optimal density while creating smooth, properly sloped finished surface.
Quality Assurance Throughout
Every step of our process includes quality checkpoints and customer communication to ensure we meet and exceed your expectations. Our experienced team follows industry best practices and Tennessee DOT specifications for all projects.
Engineered for Tennessee
Tennessee's climate creates unique resurfacing challenges requiring specialized approaches. Hot summers with temperatures exceeding 95°F demand polymer-modified binders that resist rutting and shoving. Winter freeze-thaw cycles necessitate proper drainage design and flexible mixes that accommodate thermal movement. High annual rainfall (50+ inches) requires careful attention to crown and slope for water management. Spring tornado season and summer thunderstorms mean scheduling flexibility is essential. Local limestone aggregates provide excellent durability but require specific mix designs for optimal performance.
Temperature Extremes
Handles hot summers and cold winters
Precipitation Patterns
Designed for Tennessee rainfall
Key Benefits
Why choose professional asphalt resurfacing?
50-70% cost savings vs replacement
Professional installation ensures maximum benefit
Adds 15-20 years of pavement life
Professional installation ensures maximum benefit
Completed in 1-3 days
Professional installation ensures maximum benefit
Like-new appearance
Professional installation ensures maximum benefit
Preserves base investment
Professional installation ensures maximum benefit
Minimal business disruption
Professional installation ensures maximum benefit
Technical Specifications
Professional standards and specifications for asphalt resurfacing.
Material Standards
ASTM certified materials
Installation Method
Professional grade equipment
Quality Control
Multi-point inspection process
Warranty Coverage
Comprehensive warranty included
Garrett Hyder
Areas of Expertise
- Commercial Parking Lot Construction
- Asphalt Paving Techniques
- Project Management
- Quality Control
- Heavy Equipment Operation
- Site Preparation
Professional Certifications
- NAPA Certified Paving Professional
- OSHA 30-Hour Construction Safety
Why Customers Trust Hyder Paving
Frequently Asked Questions
Common questions about asphalt resurfacing.
“Excellent asphalt-resurfacing in Bristol, TN. Crew showed up on time and the finish quality is outstanding.”
Verified Client
Bristol, TN
“asphalt-resurfacing team handled drainage and base prep correctly—no shortcuts. Highly recommend in Bristol, TN.”
Verified Client
Bristol, TN
“Professional communication and flawless asphalt-resurfacing results. Bristol, TN project finished ahead of schedule.”
Verified Client
Bristol, TN
“Excellent asphalt-resurfacing in Johnson City, TN. Crew showed up on time and the finish quality is outstanding.”
Verified Client
Johnson City, TN
“asphalt-resurfacing team handled drainage and base prep correctly—no shortcuts. Highly recommend in Johnson City, TN.”
Verified Client
Johnson City, TN
“Professional communication and flawless asphalt-resurfacing results. Johnson City, TN project finished ahead of schedule.”
Verified Client
Johnson City, TN
“Excellent asphalt-resurfacing in Kingsport, TN. Crew showed up on time and the finish quality is outstanding.”
Verified Client
Kingsport, TN
“asphalt-resurfacing team handled drainage and base prep correctly—no shortcuts. Highly recommend in Kingsport, TN.”
Verified Client
Kingsport, TN
“Professional communication and flawless asphalt-resurfacing results. Kingsport, TN project finished ahead of schedule.”
Verified Client
Kingsport, TN
“Excellent asphalt-resurfacing in Bristol, TN. Crew showed up on time and the finish quality is outstanding.”
Verified Client
Bristol, TN
“asphalt-resurfacing team handled drainage and base prep correctly—no shortcuts. Highly recommend in Bristol, TN.”
Verified Client
Bristol, TN
“Professional communication and flawless asphalt-resurfacing results. Bristol, TN project finished ahead of schedule.”
Verified Client
Bristol, TN
“Excellent asphalt-resurfacing in Johnson City, TN. Crew showed up on time and the finish quality is outstanding.”
Verified Client
Johnson City, TN
“asphalt-resurfacing team handled drainage and base prep correctly—no shortcuts. Highly recommend in Johnson City, TN.”
Verified Client
Johnson City, TN
“Professional communication and flawless asphalt-resurfacing results. Johnson City, TN project finished ahead of schedule.”
Verified Client
Johnson City, TN
“Excellent asphalt-resurfacing in Kingsport, TN. Crew showed up on time and the finish quality is outstanding.”
Verified Client
Kingsport, TN
“asphalt-resurfacing team handled drainage and base prep correctly—no shortcuts. Highly recommend in Kingsport, TN.”
Verified Client
Kingsport, TN
“Professional communication and flawless asphalt-resurfacing results. Kingsport, TN project finished ahead of schedule.”
Verified Client
Kingsport, TN
Frequently Asked Questions
How much does asphalt resurfacing cost in the Tri-Cities area?+
Who is the best asphalt resurfacing company in the Tri-Cities area?+
What is the process for asphalt resurfacing in the Tri-Cities area?+
How long does asphalt resurfacing last in the Tri-Cities area?+
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Residential Services
Asphalt Resurfacing services for homeowners and driveways
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